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As a commonly used heat treatment equipment in the heat treatment industry, the 1400 ℃ box type muffle furnace has a wide range of applications, mainly used in processes such as sintering, brazing, ash content determination, etc. So, what aspects should be paid attention to when choosing a 1400 ℃ box type muffle furnace? Let's take a look below!
1400 ℃ small experimental box type muffle furnace (click on the picture to view product details)
1. Temperature control accuracy and uniformity
Temperature control accuracy: Priority should be given to high-precision temperature control systems within ± 1 ℃ to ensure temperature stability during experiments or production processes. For example, a muffle furnace with intelligent 30 segment PID microcomputer programmable control can achieve multi-stage programmed heating and real-time data recording, meeting complex process requirements.
Temperature uniformity: It is required that the temperature uniformity inside the furnace be ≤ ± 5 ℃, which can be achieved through multi-stage heating zones or hot air circulation systems. For example, adopting a furnace structure with a double-layer shell and air-cooled system can effectively reduce heat loss and ensure uniform temperature distribution inside the furnace.
2. Furnace material and size
Material selection: The inner wall of the furnace should be made of high-purity alumina polycrystalline fiber or silicon carbide material, which can withstand high temperatures of 1400 ℃ and has good thermal stability. For example, high-purity alumina polycrystalline fiber furnaces have the characteristics of light weight and good insulation performance, while silicon carbide furnaces have higher corrosion resistance.
Size matching: Select the appropriate furnace volume based on the sample size, and it is generally recommended that the furnace volume be at least three times the total volume of the sample. For example, for experiments that require firing large-sized samples, a muffle furnace with a furnace size of 1000mm × 1000mm × 1000mm can be selected.
3. Heating system performance
Heating element: Choose silicon carbon rod, silicon molybdenum rod or graphite heating element, which can have a service life of thousands of hours and reduce replacement frequency. For example, silicon molybdenum rods have better oxidation resistance at high temperatures and are suitable for long-term high-temperature operation.
Heating rate: Choose an appropriate heating rate (such as 5-20 ℃/min) according to process requirements to avoid damage to the furnace or sample caused by too fast a rate. For experiments that require rapid heating, a muffle furnace with a heating rate of up to 40 ℃/min can be selected.
4. Security protection function
Overtemperature protection: equipped with independent overtemperature alarm and power-off protection devices to prevent temperature loss of control. For example, when the temperature inside the furnace exceeds the set value, the system automatically cuts off the power and issues an alarm.
Overpressure protection: The vacuum system needs to be equipped with a pressure sensor, which will automatically shut down when the pressure is abnormal. For example, in a vacuum muffle furnace, the pressure inside the furnace is monitored in real time through pressure sensors to ensure the safe operation of the equipment.
Leakage protection: The equipment should have leakage protection function to ensure the safety of operators. For example, using a leakage protection switch, the power supply will be automatically cut off when the device experiences leakage.
5. Structural design and operational convenience
Furnace door design: Choose side opening or top opening furnace doors for easy placement and retrieval of samples. For example, the side opening furnace door design can reduce the occupation of operating space and is suitable for laboratory environments.
Human machine interface: using touch screen or PLC control system, supporting multi-stage program heating and real-time data recording. For example, the touch screen operation interface is intuitive and easy to use, and can display real-time parameters such as furnace temperature and heating curve.
Communication interface: equipped with USB or Ethernet interface, easy to connect with computers for remote monitoring. For example, remote control and data transmission of devices can be achieved through Ethernet interfaces to improve experimental efficiency.
6. Energy consumption and maintenance costs
Energy saving design: Prioritize equipment that uses high-efficiency insulation materials and energy-saving heating elements to reduce long-term operating costs. For example, using ceramic fiber furnaces can effectively reduce heat loss and lower energy consumption.
Replacement of vulnerable parts: Heating elements, sealing rings, and other vulnerable parts should be easy to replace to reduce maintenance costs. For example, choosing modular design heating elements can quickly replace faulty components and reduce downtime.
Vacuum pump maintenance cycle: Prioritize selecting vacuum pumps with long maintenance cycles (such as over 1 year) to reduce downtime. For example, the vacuum system using a combination of mechanical pump and molecular pump has the characteristics of fast pumping rate and long maintenance cycle.
7. Brand and after-sales service
Brand selection: Choose a professional manufacturer with production qualifications, product inspection reports, and qualification certificates to ensure equipment quality. For example, choosing a certified manufacturer can ensure stable and reliable equipment performance.
After sales service: Understand the manufacturer's after-sales service system, including guarantees for installation, debugging, maintenance, and other aspects. For example, choosing a manufacturer that offers a 12-month warranty and lifetime warranty (excluding vulnerable parts) can reduce maintenance costs in the later stages.
Accessory supply: Ensure that manufacturers can provide key accessories such as heating elements and vacuum pumps for a long time to avoid equipment scrapping due to component discontinuation. For example, choosing a manufacturer with a complete supply chain of accessories can ensure the long-term stable operation of the equipment.
1400 ℃ production type box type muffle furnace (click on the picture to view product details)
In general, when choosing a 1400 ℃ box type muffle furnace, you can pay attention to the above aspects. Before choosing, you can communicate with relevant technical personnel about the parameters you want, so that you can customize a box type muffle furnace that is more suitable for your production or experimental needs!Click to learn more box type muffle furnaces! Or click on online customer service to learn more about product information!
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