NEWS
The 1100 ℃ atmosphere muffle furnace is a high-temperature equipment commonly used in materials science research, metal smelting and heat treatment, ceramic material manufacturing, and other fields.
1. Core parameters and performance characteristics
temperature control
Rated temperature: 1100 ℃ (some models can be extended to 1200 ℃ -1700 ℃), meeting the requirements of high-temperature heat treatment.
Temperature control accuracy: ± 1 ℃ (high-precision models can reach ± 0.5 ℃), ensuring the repeatability of experiments or production.
Heating rate: 0-10 ℃/min (some models support 20 ℃/min), flexible to adapt to different process requirements.
atmosphere control
Gas compatibility: Supports nitrogen, argon, hydrogen, oxygen, carbon monoxide, etc., meeting the requirements of reducing, inert, oxidizing and other atmospheres.
Sealing design: using silicone mud, silicone pad and water cooling system to ensure stable atmosphere inside the furnace and prevent leakage.
Pressure range: Some models support high-pressure gas filling (such as 0.02MPa) to meet special process requirements.
Structure and Materials
Furnace material: alumina polycrystalline fiber or high-purity ceramic fiber, with excellent high temperature resistance and insulation performance, reducing energy consumption by 30%.
Heating element: High quality resistance wire or high-temperature alloy wire, with long service life and good temperature uniformity (± 2 ℃).
Furnace body design: double-layer shell structure, air cooling system reduces the shell temperature to near room temperature, improving safety.
2. Typical application scenarios
laboratory study
Material synthesis: ceramic sintering, metal powder metallurgy, and preparation of nanomaterials.
Atmosphere experiment: Reduction of metal oxides in a reducing atmosphere, and thermal stability testing in an inert atmosphere.
Industrial Production
Heat treatment: Annealing, quenching, and aging treatment of metal parts.
Atmosphere sintering: electronic component packaging, hard alloy preparation.
Special process
Hydrogen reduction: Metal oxides are reduced to elemental metals.
Carbonization treatment: Material carbonization is achieved in a nitrogen or argon atmosphere.
3. Purchase suggestions
Clarify process requirements
Temperature range: Select the rated temperature (such as 1100 ℃ or higher) according to experimental or production requirements.
Atmosphere type: Confirm the required gas type and pressure range, and select compatible sealing and intake systems.
Focus on core performance
Temperature control accuracy: High precision models are suitable for material research and development, while ordinary models can meet industrial production needs.
Heating rate: Rapid heating can shorten the process cycle, but energy consumption and equipment lifespan need to be balanced.
Safety and Maintenance
Security protection: functions such as over temperature alarm, leakage protection, and furnace door interlock are essential.
Usability: 30 segment program temperature control, touch screen operation, and data recording function improve efficiency.
4. Precautions for use
Operating specifications
Preheating stage: Slowly raise the temperature to the target temperature to avoid thermal stress damage to the furnace.
Atmosphere switching: Replace gas at low temperatures to prevent gas reactions at high temperatures from causing danger.
Maintenance
Regular cleaning: Remove residues from the furnace to prevent contamination of the sample or damage to the heating element.
Component inspection: Regularly check the status of resistance wires and thermocouples, and replace aging components in a timely manner.
safety protection
Personal protection: Wear insulated gloves and goggles when operating high-temperature equipment.
Emergency response: Familiar with the use of safety devices such as over temperature alarm and leakage protection.
Pilot scale 1100 ℃ atmosphere muffle furnace (click on the image to view product details)
5. Summary
As a commonly used electric furnace in the metal and other heat treatment industry, the 1100 ℃ atmosphere muffle furnace has a wide range of applications. However, safety should be taken into account during operation. It is recommended to communicate with relevant technical personnel before choosing and customize an electric furnace that is more suitable for one's own experiment or production!Click to learn more Atmosphere Furnaces! Or click on online customer service to learn more about product information!
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