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Because some experiments require processing different materials under the same conditions while ensuring that the materials do not react with each other, it is necessary to customize a multi-channel tube furnace, which has great advantages and application scope. Let's take a look below!
Customized four channel four furnace tube furnace (click on the image to view product details)
1. Core requirement analysis
Temperature range and accuracy
Specify the maximum temperature required for the experiment (such as 1200 ℃, 1500 ℃, or 1700 ℃) and the temperature control accuracy (± 1 ℃ is a common standard).
The heating rate should be determined according to the process requirements (such as ≤ 10 ℃/min or ≤ 30 ℃/min).
Number and size of channels
Select the number of channels based on the experimental scale (such as single channel, dual temperature zone, or multi-channel).
Determine the inner diameter of the furnace tube (such as Φ 100mm) and the length of the heating zone to fit the sample size.
Atmosphere control
Do you need inert gases (such as nitrogen, argon), reducing gases, or a vacuum environment.
Vacuum requirement (such as -0.1MPa or higher).
Heating elements and materials
The type of heating element (resistance wire, silicon carbon rod or silicon molybdenum rod) needs to match the temperature range.
The material of the furnace tube (corundum, quartz or stainless steel) needs to be resistant to high temperatures and have strong chemical stability.
2. Key points of customized design
Modular structure
Adopting an independent temperature control module to achieve independent temperature regulation of each channel, enhancing experimental flexibility.
Intelligent control system
Equipped with PID algorithm temperature control instrument, supporting multi-stage program temperature control and over temperature alarm function.
Optional touch screen operation interface, simplifying parameter settings and monitoring.
Security protection design
Furnace shell temperature control (≤ 45 ℃) to prevent burns.
Configure disconnect protection, leakage protection, and emergency shutdown devices.
Energy saving and environmental protection
Optimize furnace insulation materials (such as high-purity alumina fibers) to reduce energy consumption.
The exhaust gas treatment system can be optionally selected to meet environmental protection requirements.
3. Supplier selection suggestions
Technology
Priority should be given to manufacturers with independent research and development capabilities and years of industry experience.
To verify the manufacturer's on-site presence, you can visit the factory to see if they have the technical strength for production, ensuring a complete product quality management system.
Case and reputation
Refer to the manufacturer's past cases, especially projects that are similar to their own needs.
Understand user feedback through industry forums or third-party platforms.
After-sale service
Confirm whether the manufacturer provides installation, debugging, operation training, and long-term technical support.
The spare parts supply cycle and maintenance response time need to be clearly defined.
4. Customization Process Reference
Requirement communication: Discuss experimental parameters, process flow, and special requirements in detail with the manufacturer.
Solution design: The manufacturer provides a 3D model, technical parameters, and quotation.
Contract signing: Clearly define the delivery date, acceptance criteria, and payment method.
Production and testing: After the manufacturer completes the equipment manufacturing, they conduct factory testing and provide test reports.
Delivery and Training: On site installation and debugging, training of operators.
Commonly used double furnace tube furnace (click on the image to view product details)
In summary, because some experimental materials cannot cross each other but have the same experimental conditions, it is necessary to customize a multi-channel tube furnace. Before selecting, it is necessary to communicate with relevant technical personnel about the required parameters in order to customize a multi-channel tube furnace that is more suitable for one's own experiment!Click to learn more Tube furnaces! Or click on online customer service to learn more about product information!
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