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NEWS
If you need to customize a small box type muffle furnace, you can refer to the following technical directions and supplier selection suggestions, and make decisions based on laboratory or industrial scene requirements.
1. Customized core parameter design
Temperature range and uniformity
High temperature requirements: If ceramic sintering, metal heat treatment and other processes need to be processed, it is recommended to choose models with a temperature range of 1200 ℃ -1700 ℃.
Uniformity control: Three sided or multi-faceted heating design can be used to optimize the distribution of resistance wires to reduce temperature differences inside the furnace and ensure experimental repeatability.
Furnace size and material
Volume selection: Customized according to sample size, small laboratories commonly use specifications of 300 × 200 × 200mm (12L) or 400 × 300 × 300mm (36L).
Refractory materials: ceramic fiber furnaces or alumina materials are preferred for stronger corrosion resistance.
temperature control system
Accuracy requirement: PID intelligent temperature control (within ± 1 ℃) or microcomputer program temperature control.
Safety features: equipped with over temperature alarm, leakage protection, and power-off protection.
Structure and auxiliary functions
Furnace door design: Airtight furnace door to prevent heat loss, optional observation window for easy observation of the heat treatment effect inside the furnace.
Ventilation system: equipped with exhaust ports to quickly remove harmful gases.
Mobility: Small integrated design, lightweight, or split structure, easy to maintain.
2. Supplier selection suggestions
technical strength
R&D capability: Prioritize selecting manufacturers that can provide guidance on heat treatment processes, and provide installation, commissioning, and operation training.
customized service
Size customization: Adjust the furnace body size according to the laboratory space.
Function expansion: Add modules for atmosphere control (vacuum/nitrogen/hydrogen), rapid cooling, etc.
after-sales service
Warranty period: Priority should be given to manufacturers that provide a warranty of at least 1 year.
Response speed: Confirm if the manufacturer can provide on-site repair within 48 hours.
3. Customization Process Reference
Requirement confirmation: Clarify core parameters such as temperature range, furnace size, and temperature control accuracy.
Solution communication: Coordinate with the manufacturer's technical team and provide sample testing data (such as heating rate requirements).
Contract signing: Clearly define the delivery period (usually 15-30 days), payment method, and breach of contract liability.
4. Typical application scenarios
Material research and development: used in university laboratories for the synthesis of nanomaterials (requiring high temperatures above 1600 ℃).
Quality inspection agency: Ash content determination (such as food industry requiring long-term constant temperature below 1000 ℃).
Industrial production: Annealing of metal parts (requires rapid heating to 800 ℃ and insulation).
In general, when choosing to customize a small box type muffle furnace, one should communicate with relevant technical personnel about the parameters they want, so as to customize a smaller box type muffle furnace that is more suitable for their own experiments!Click to learn more Customized muffle furnaces! Or click on online customer service to learn more about product information!
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